Whether you need aw5042le wiring diagram information, aw5042le transmission rebuilders tips, aw5042le technical information, aw5042le diagnostics, aw5042le troubleshooting help, or just answers to your aw5042le transmission rebuilders question. Aisin warner aw 5040le 5042le shift solenoid volvo saab brand new 99270. Volvo transmissions guide 1980s to 2000s xc90, v70, xc70. Aw5040le valve body p89740 5 aisin warner aw5040le and aw5042le remanufactured valve body, 4 speed 4 solenoids with lockup control, main boost valves and rebuilt linear solenoid 1998up. There are four castings, which can be identified by either a letter cast into the valve body just to the right of the s4 solenoid or a blank spot. Volvo aw 50 40ln 50 42le valve body identification. To service aw5042lm, purchase 39100b, 39102a frictions, 39101b steels seperately. The aw50 40ln aw50 42le is available in a 4 solenoid or a 5. Brand new oem mopar throttle valve actuator ttva 200309 48re. Aw555051snaf23335re5f22a transmission repair manual.
Many of todays automobile engines utilize complex valve and cam timing systems. As always, if you have any questions please feel free to message us here on ebay. Read aisin 81 40le transmission pdf lucjuszterenti. Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and industrial sectors utilizing drivetrain technology. Atsg manual valve body control 5hp19 atsg tech guides this manual accompanies a dvd where various points regarding the valve body, principal of operation, updates and scanner diagnostics are covered the 2007 and later hyundai models and the 2006 and later kia models have hhonda 5speedonda 5speed microsoft. Measure accumulator valve spring free length and outside. Aisin warner 5040le, 5042le automatic choice aisin warner 5042le service repair manual atsg automatic transmission service group pdf free online. Automatic transmission fluid application guide carquest auto parts. Aw50 42le transmission pdf ebook market aw50 42le transmission downloads at download free pdf files,ebooks and documents auto trans diagnosis aw5042le. Lift radiator expansion tank from its mount and lay it to one side. Aisinwarner aw5550sn valve body replacement in 2002 v70. The 555051sn is installed into a multitude of vehicles and there will be variations to the unit and this data. Installation install zip kit parts as shown on diagram of separate quick guide sheet included in this zip kit.
Remove 5 transmissiontoengine and transmissiontostarter bolts. It features a wide variety page 322 aw60 40le repair manual legacy a separate zip kit aw6040lezip is available for 6040le af applications. At these flags per say, the test or inspection, frequently points to the valve body, as it accounts for the majority of the transmissions issues. Volvo originally named it the s4, but it conflicted with audis s4 and the name was quickly changed to s40. Aw5040le, aw5042le valve body with 4 solenoids lifetime. Aisinwarner aw5550sn valve body replacement in 2002 v70xc. Saab and daewoo also implemented the 50 42le in some of their models. For the aw50 its much easier to obtain a good used trans. Sonnax transmission parts for aisin aw 5040le applications. Power flow 6 components and function function c0 od direct clutch connect od sun gear and od carrier c1 forward clutch connect od input shaft and input shaft c2 direct clutch connect input shaft and frrr planetary sun gear b0 od brake hold od sun gear b1 2nd coast brake hold frrr planetary sun gear b2 2nd brake hold counterclockwise rotation of frrr planetary sun gear hold. Transmission repair manuals aw 50 42le aw50 40ls af14af20af22, diagrams, guides, tips and free download pdf instructions.
Transmission repair manuals aw 5550sn 5551sn, diagrams, guides, tips and free download pdf instructions. These timing systems are configured to turnrotate in the. Output speed sensor to detect output shaft revolution 2. Volvo transmissions vary by model and year, so heres a guide to help identify which transmission your volvo has. This manual was produced using a 1995 model volvo transmission for the photos. Here i talk about the basic parts and basic operation of this unit. There are four castings, which can be identified by either a letter cast into the valve body just to. Aisin warner aw5042le valve body aisin warner aw5042le valve body current rating is 0. Get aw5040 transmission rebuilding tips, aw5040 troubleshooting help, aw5040 technical service bulletins, and aw5040 tecnical information. Free publishing magazine publishing web publishing mobile publishing. Hallelujah the false neutral is gone and it is finally behaving when sitting at lights. This is an update to the previously published procedure. Auto trans diagnosis aw5042le 1995 volvo 850 1995 automatic transmissions volvo aw5042le electronic controls 850 application transmission applications. Aisin warner 5042le service repair manual atsg automatic.
Saab and daewoo also implemented the 5042le in some of their models. I would still upgrade the torque converter and maybe valve body for better shifts and higher output motors. This manual will cover much needed information for. Aisin warner 5040 5042lelm fwd 4 speed a b pump body stator 2nd brake clutch b2 low reverse clutch b3 forward clutch c1 forward direct drum c1c2 direct clutch c2 c d e intermediate servo intermediate servo accumulator forward direct accumulator bell housing case rear cover low sprag f2 tcc solenoid epc solenoid shift. Aw504042le af14, 20, 22, 23 4 speed fwd electronic control electrical components cont. The aisin warner 5042le transmission first appeared in the volvo 850. Aisin warner 5042le service repair manual atsg automatic transmission service group pdf free online. Sep 19, 20 here we see the teardown of a 42le transmission of a dodge intrepid. Brand new oem mopar throttle valve actuator ttva 200309 48re dodge. Aisin warner aw 5040le 5042le shift solenoid volvo.
Aisin warner 5040 50 42le lm fwd 4 speed a b pump body stator 2nd brake clutch b2 low reverse clutch b3 forward clutch c1 forward direct drum c1c2 direct clutch c2 c d e intermediate servo intermediate servo accumulator forward direct accumulator bell housing case rear cover low sprag f2 tcc solenoid epc solenoid shift. Get online free read aisin 81 40le transmission pdf available in formats pdf. The dealer is insisting that the valve body may not be enough to resurrect her and that an entire transmission should. Transgo 42rle shift kit, fixes all the common problems see more info. Auto trans diagnosis aw5042le 1995 volvo 850 1995 automatic transmissions volvo aw50 42le electronic controls 850 application transmission applications. Early aw5550 valve bodies can have either no letter or an a. This manual was produced using a 1995 model volvo transmission for the. In general design, it is identical to the 41te automatic transmission, having four forward speeds, learning capabilities, and electronic controls. A similar valve body will bolt to a gm, volvo, saturn, nissan, saab, opel or renault. Aw5042 automatic transmission motor vehicle scribd. Aw 6040le af, aw6041sn af17 transmission repair manuals, diagrams, guides, tips and free download pdf instructions. Transmission repair manuals aw 5042le aw5040ls af14. Aisin warner aw 5040le 5042le shift solenoid volvo saab.
The aisin warner 50 42le transmission first appeared in the volvo 850, in model year 1992. Whether you need aw50 42le wiring diagram information, aw50 42le transmission rebuilders tips, aw50 42le technical information, aw50 42le diagnostics, aw50 42le troubleshooting help, or just answers to your aw50 42le transmission rebuilders question, the transmission rebuilders network is the place to go. Fwd 4 speed aisin warner 6040le a reverse clutch c e b low reverse clutch d. Volvo aw 5040ln 5042le valvebodymechatronic rebuilding. Remove the separator plate to gain access to the checkballs figure 5. Neutral switch to detect n rangeat or neutral rangemt 3. Aw 45043le woverdrive aw45043le is a replacement for the jr403e truck transmission and is similar to toyota a442f. Another thing to do is the tcu mod that was posted a couple years ago to increase line pressure for better crisper shifts too. Aisinwarner aw5550sn valve body replacement in 2002 v70xc overview.
Nov 17, 2011 both cars have 250,000kms or about 160k miles. All volvo transmissions, their year, their engine pairing, their type and their model number, from the volvo 240 to the volvo xc90. Fwd 4 speed aisin warner 6040le a reverse clutch c e b low reverse clutch d rear planet 34 clutch 34 coast clutch drum forward clutch. A606, 42le transmission parts, sonnax valves and tools, chrysler front wheel drive transmission parts, automatic transmission parts, a606, 42le transmission parts need diagram of upper side of valve body in chrysler 42le transmission to show how springs and pistons go in answered by a verified chrysler. Get online free read aisin 81 40le transmission pdf available in formats pdf, kindle, epub, itunes and mobi also. Remove 11 bolts to access valves retained under the two rear valve body covers figure 6. Aisin warner 5042le transmission repair manual atsg automatic transmission service group pdf free online. Doclive free unlimited document files search and download. Rwd 4 speed aw 45043le woverdrive aw45043le is a replacement for the jr403e truck transmission and is similar to toyota a442f.
I removed and reinstalled the valve body on the aisinwarner aw5550sn transmission. Tcm receives input signals from various components to determine transaxle shift points and torque converter lockup. Aw50 40 42le af14, 20, 22, 23 friction plates cont. The aisin warner 5042le transmission first appeared in the volvo 850, in model year 1992. I removed and re installed the valve body on the aisinwarner aw5550cent transmission. Valve body identification please find below the information about the valve body identification of aw50 40ln aw50 42le. And as can be seen there still is room around the torque converter, which made me wonder if it would be possible to upgrade to the 1 bigger torque converter from a x70 turbo 19971998, which also uses the 4 stage aw5042le, but has a slightly better. Aisin warner 5042le transmission repair manual atsg. Tf60sn 010483 04up a4cf2 tech manual 010484 audi 01j cvt tech guide 010855 7226 video updatemanual 010872 volvo aw5042le cd. Here we see the teardown of a 42le transmission of a dodge intrepid. A340 solenoid kit toyota 4 runner pickup truck 3pc set 1985up new 99109. Figure 4 once you have the transmission torn down, its time to start working on the subassemblies. Fluid capacity and type, valve body and solenoids charts.
Aisin warner aw50 42le valve body current rating is 0. Aw5042le transmission troubleshooting help, aw5042le. I have performed this procedure twice, first on my 2002 v70 xc and later on my 2002 v70 t5. I would love to tell you the colour of the fluid in the five speed but i cant locate the dipstick. Lift engine about 14 to relieve weight from engine mounts. Valve body with solenoids and transaxle control module tcm are used for. Transmission repair manuals aw 5550sn 5551sn rebuild. The chrysler 42le automatic transmission transaxle this transmission was created for the lh large cars launched in 1993. Verify the pintle shaft passing through coil, is freefloating by performing a shake test. Simply selection the type of gearbox, and go to a web page with repair manual information. Please find below the information about the valve body identification of aw50 40ln aw50 42le. Valve body with solenoids and transaxle control module tcm are used for controlling transaxle operation. Valve body the valve body has three main bodies and one cover plate figure 4. Aw 5042 valve body transmission mechanics valve scribd.
This transmission manual contains service and identification. To service aw50 42lm, purchase 39100b, 39102a frictions, 39101b steels seperately. Aw50 40 42le af14, 20, 22, 23 4 speed fwd electronic control electrical components cont. Aisin warner 50 42le service repair manual atsg automatic transmission service group pdf free online. To begin your volvo s40 parts search, click a year from the list above, or use the vehicle selector at the top of the page to choose your exact volvo s40. Some aw5550 valve body mysteries lets start with identifying the aw 55 50 valve body and the differences that matter when youre choosing a replacement valve body.
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